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Advanced Machining Processes of Metallic Materials, 2nd Edition by Wit Grzesik

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Chapter Eighteen

Sensor-Assisted Machining

Abstract

This chapter provides comprehensive knowledge regarding the application of various sensors and monitoring techniques to machining processes, cutting tools and machine tools. A number of monitoring methods used in manufacturing and relevant sensors are characterized. In particular, three most frequently used sensors, i.e., force, acceleration and acoustic emission, are presented and their characteristics and advantages are highlighted. The architectures of multiple-sensor tool-monitoring systems for detection of tool wear and breakage and collision for machine tools, including details of sensor fusion, signal processing and decision-making, are presented. Moreover, the concepts of sensor-based ...

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