Book description
Written by an engineer for engineers, this book is both training manual and on-going reference, bringing together all the different facets of the complex processes that must be in place to minimize the risk to people, plant and the environment from fires, explosions, vapour releases and oil spills. Fully compliant with international regulatory requirements, relatively compact but comprehensive in its coverage, engineers, safety professionals and concerned company management will buy this book to capitalize on the author’s life-long expertise. This is the only book focusing specifically on oil and gas and related chemical facilities.
This new edition includes updates on management practices, lessons learned from recent incidents, and new material on chemical processes, hazards and risk reviews (e.g. CHAZOP). Latest technology on fireproofing, fire and gas detection systems and applications is also covered.
An introductory chapter on the philosophy of protection principles along with fundamental background material on the properties of the chemicals concerned and their behaviours under industrial conditions, combined with a detailed section on modern risk analysis techniques makes this book essential reading for students and professionals following Industrial Safety, Chemical Process Safety and Fire Protection Engineering courses.
- A practical, results-oriented manual for practicing engineers, bringing protection principles and chemistry together with modern risk analysis techniques
- Specific focus on oil and gas and related chemical facilities, making it comprehensive and compact
- Includes the latest best practice guidance, as well as lessons learned from recent incidents
Table of contents
- Half Title
- Title Page
- Copyright
- Dedication
- Contents (1/2)
- Contents (2/2)
- About the Author
- Preface
-
1 Historical Background, Legal Influences, Management Responsibility, and Safety Culture
- 1.1. Historical Background (1/2)
- 1.1. Historical Background (2/2)
-
1.2. Legal Influences
- 1.2.1 Occupational Safety and Health Administration (OSHA)
- 1.2.2 Chemical Safety and Hazard Investigation Board (CSB)
- 1.2.3 DOT/PIPA Guidelines
- 1.2.4 BSEE, Safety and Environmental Management Systems
- 1.2.5 National Institute of Occupational Safety and Health (NIOSH)
- 1.2.6 Security Vulnerability Assessment (SVA) Regulation
- 1.2.7 US Presidential Executive Orders (13605 and 13650)
- 1.3. Hazards and Their Prevention
- 1.4. Systems Approach
- 1.5. Fire Protection Engineering Role/Design Team
- 1.6. Senior Management's Responsibility and Accountability
- 1.7. Operational Excellence
- Further Reading
- 2 Overview of Oil, Gas, and Petrochemical Facilities
- 3 Philosophy of Protection Principles
-
4 Physical Properties of Hydrocarbons and Petrochemicals
- 4.1. General Description of Hydrocarbons
- 4.2. Characteristics of Hydrocarbons
- 4.3. Flash Point (FP)
- 4.4. Autoignition Temperature (AIT)
- 4.5. Vapor Density Ratio
- 4.6. Vapor Pressure
- 4.7. Specific Gravity
- 4.8. Flammable
- 4.9. Combustible
-
4.10. Heat of Combustion
- 4.10.1 Description of Some Common Hydrocarbons (1/2)
-
4.10.1 Description of Some Common Hydrocarbons (2/2)
- 4.10.1.1 Natural Gas
- 4.10.1.2 Crude Oil
- 4.10.1.3 Methane
- 4.10.1.4 LNG, Liquefied Natural Gas
- 4.10.1.5 Ethane
- 4.10.1.6 Propane
- 4.10.1.7 Butane
- 4.10.1.8 LPG, Liquefied Petroleum Gas
- 4.10.1.9 Gasoline
- 4.10.1.10 Condensate
- 4.10.1.11 Gas and Fuel Oils
- 4.10.1.12 Kerosene
- 4.10.1.13 Diesel
- 4.10.1.14 Fuel Oils #4, 5, and 6
- 4.10.1.15 Lubricating Oils and Greases
- 4.10.1.16 Asphalt
- 4.10.1.17 Wax
- 4.10.2 Description of Common Petrochemicals Used in the Petrochemical Industry
- Further Reading
-
5 Characteristics of Hazardous Material Releases, Fires, and Explosions
- 5.1. Hazardous Material Releases
- 5.2. Gaseous Releases
-
5.3. Nature and Chemistry of Hydrocarbon Combustion
- 5.3.1 Hydrocarbon Fires (1/4)
- 5.3.1 Hydrocarbon Fires (2/4)
- 5.3.1 Hydrocarbon Fires (3/4)
-
5.3.1 Hydrocarbon Fires (4/4)
- 5.3.1.1 Jet Fire
- 5.3.1.2 Pool Fire
- 5.3.1.3 Flash Fire
- 5.3.1.4 Nature of Hydrocarbon Explosions
- 5.3.1.5 Process System Explosions (Detonations)
- 5.3.1.6 Vapor Cloud Explosions
- 5.3.1.7 Deliberate Terrorist Explosions
- 5.3.1.8 Semi-Confined Explosion Overpressures
- 5.3.1.9 Vapor Cloud Overpressures
- 5.3.1.10 Boiling Liquid Expanding Vapor Explosions (BLEVES)
- 5.3.1.11 Smoke and Combustion Gases
- 5.3.1.12 Petrochemical and Chemical Process Hazards
- 5.3.1.13 Mathematical Consequence Modeling
-
5.4. Methods of Flame Extinguishment
- 5.4.1 Cooling (Water Spray, Water Injection, Water Flooding, Etc.)
- 5.4.2 Oxygen Deprivation (Steam Smothering, Inerting, Foam Sealing, CO2 Application, etc.)
- 5.4.3 Fuel Removal (Foam Sealing, Isolation, Pump-out, etc.)
- 5.4.4 Chemical Reaction Inhibition (Clean Agent Total Flooding, Dry Chemical Application, etc.)
- 5.4.5 Flame Blow-Out (Explosives, Jet Engines)
- 5.5. Incident Scenario Development
- 5.6. Terminology of Hydrocarbon Explosions and Fires
- Further Reading
- 6 Historical Survey of Major Fires and Explosions in the Process Industries
- 7 Risk Analysis
- 8 Segregation, Separation, and Arrangement
- 9 Grading, Containment, and Drainage Systems
- 10 Process Controls
-
11 Emergency Shutdown
- 11.1. Definition and Objective
- 11.2. Design Philosophy
- 11.3. Activation Mechanisms
- 11.4. Levels of Shutdown
- 11.5. Reliability and Fail Safe Logic
- 11.6. ESD/DCS Interfaces
- 11.7. Activation Points
- 11.8. Activation Hardware Features
- 11.9. Emergency Shutdown Valves (ESDVs)
- 11.10. Emergency Isolation Valves (EIVs)
- 11.11. Subsea Isolation Valves (SSIVs)
- 11.12. Protection Requirements
- 11.13. System Interactions
- Further Reading
- 12 Depressurization, Blowdown, and Venting
- 13 Overpressure and Thermal Relief
-
14 Control of Ignition Sources
- 14.1. Open Flames, Hot Work, Cutting, and Welding
- 14.2. Electrical Arrangements
- 14.3. Electrical Area Classification
- 14.4. Electrical Area Classification
- 14.5. Surface Temperature Limits
- 14.6. Classified Locations and Release Sources
- 14.7. Protection Measures
- 14.8. Static Electricity
- 14.9. Special Static Ignition Concerns
- 14.10. Lightning
- 14.11. Stray Currents
- 14.12. Internal Combustion Engines
- 14.13. Hot Surface Ignition
- 14.14. Pyrophoric Materials
- 14.15. Spark Arrestors
- 14.16. Hand Tools
- 14.17. Mobile Telephones, Laptops, and Portable Electronic Field Devices
- Further Reading
- 15 Elimination of Process Releases
-
16 Fire and Explosion Resistant Systems
- 16.1. Explosions
- 16.2. Definition of Explosion Potentials
- 16.3. Explosion Protection Design Arrangements
- 16.4. Vapor Dispersion Enhancements
-
16.5. Fireproofing
- 16.5.1 Fireproofing Specifications
- 16.5.2 Cementitious Materials
- 16.5.3 Pre-formed Masonry and Inorganic Panels
- 16.5.4 Metallic Enclosures
- 16.5.5 Thermal Insulation
- 16.5.6 Intumescent Coatings
- 16.5.7 Refractory Fibers
- 16.5.8 Composite Materials
- 16.5.9 Radiation Shields
- 16.5.10 Water Cooling Sprays
- 16.5.11 Vapor Dispersion Water Sprays
- 16.6. Locations Requiring Consideration of Fire Resistant Measures
- 16.7. Flame Resistance
- Further Reading
-
17 Fire and Gas Detection and Alarm Systems
-
17.1. Fire and Smoke Detection Methods
- 17.1.1 Human Surveillance
- 17.1.2 Smoke Detectors
- 17.1.3 Thermal or Heat Detectors (1/2)
- 17.1.3 Thermal or Heat Detectors (2/2)
- 17.2. Gas Detectors
- 17.2.1.1. Typical Process Facility Applications
- 17.2.2. Catalytic Point Gas Detectors
- 17.2.3. Infra-Red (IR) Beam Gas Detectors
- 17.2.4. Ultrasonic Area Gas Detectors
- 17.2.5. Alarm Settings
- 17.3. Calibration
- 17.3.1 Hazardous Area Classification
- 17.3.2 Fire and Gas Detection Control Panels
- 17.3.3 Graphic Annunciation
- 17.3.4 Plant/Field Display of Alarms
- 17.3.5 Power Supplies
- 17.3.6 Emergency Backup Power
- 17.3.7 Time Delay
- 17.3.8 Voting Logic
- 17.3.9 Cross Zoning
- 17.3.10 Executive Action
- 17.3.11 Circuit Supervision
- 17.3.12 Vibration Avoidance
- Further Reading
-
17.1. Fire and Smoke Detection Methods
- 18 Evacuation Alerting and Arrangements
-
19 Methods of Fire Suppression
- 19.1. Portable Fire Extinguishers
- 19.2. Water Suppression Systems
- 19.3. Water Supplies
- 19.4. Fire Pumps (1/2)
- 19.4. Fire Pumps (2/2)
- 19.5. Firewater Distribution Systems
- 19.6. Firewater Control and Isolation Valves
- 19.7. Sprinkler Systems
- 19.8. Water Deluge Systems
- 19.9. Water Spray Systems
- 19.10. Water Flooding
- 19.11. Steam Smothering
- 19.12. Water Curtains
- 19.13. Blow-Out Water Injection Systems
- 19.14. Monitors, Hydrants, and Hose Reels
- 19.15. Foam Suppression Systems
- 19.16. Manual Fire Fighting Utilization
- 19.17. Gaseous Systems
- 19.18. Clean Agent Systems
- 19.19. Chemical Systems
- 19.20. Dual Agent Systems
- Further reading
-
20 Special Locations, Facilities, and Equipment
- 20.1. Arctic Environments
- 20.2. Desert Arid Environments
- 20.3. Tropical Environments
- 20.4. Earthquake Zones
- 20.5. Wellheads—Exploration (Onshore and Offshore)
- 20.6. Pipelines
- 20.7. Storage Tanks
- 20.8. Loading Facilities
- 20.9. Offshore Facilities
- 20.10. Electrical Equipment and Communications Rooms
- 20.11. Oil-Filled Transformers
- 20.12. Battery Rooms
- 20.13. Enclosed Turbines or Gas Compressor Packages
- 20.14. Emergency Generators
- 20.15. Heat Transfer Systems
- 20.16. Cooling Towers
- 20.17. Testing Laboratories (Including Oil or Water Testing, Darkrooms, etc.)
- 20.18. Warehouses
- 20.19. Cafeterias and Kitchens
- Further Reading
- 21 Human Factors and Ergonomic Considerations
- Appendix A: Testing Firewater Systems
- Appendix A-1: Testing of Firewater Pumping Systems
- Appendix A-2: Testing of Firewater Distribution Systems
- Appendix Testing of Sprinkler and Deluge Systems
- Appendix A-4: Testing of Foam Fire Suppression Systems
- Appendix A-5: Testing of Firewater Hose Reels and Monitors
- Appendix A-6: Fire Protection Hydrostatic Testing Requirements
- Appendix B: Reference Data
- Appendix B-1: Fire Resistance Testing Standards
- Appendix B-2: Explosion and Fire Resistance Ratings
-
Appendix B-3: National Electrical Manufacturers Association (NEMA) Classifications
- B-3.1. Type 1—General Purpose
- B-3.2. Type 1A—Semi-Dust Tight
- B-3.3. Type 1B—Flush Type
- B-3.4. Type 2—Drip Proof Indoors
- B-3.5. Type 3—Dust Tight, Rain Tight, and Sleet (Ice) Resistant Outdoor
- B-3.6. Type 3R—Rain Proof, Sleet (Ice) Resistant, Outdoor
- B-3.7. Type 3S—Dust Tight, Rain Tight, and Sleet (Ice) Proof—Outdoor
- B-3.8. Type 3X—Dust Tight, Rain Tight, and Sleet (Ice) Proof—Outdoor, Corrosion Resistant
- B-3.9. Type 3RX—Rain Tight, and Sleet (Ice) Proof—Outdoor, Corrosion Resistant
- B-3.10. Type 3SX—Dust Tight, Rain Tight, Ice Resistant, Corrosion Resistant
- B-3.11. Type 4—Water Tight and Dust Tight
- B-3.12. Type 4X—Water Tight, Dust Tight, and Corrosion Resistant
- B-3.13. Type 5—Dust Tight Water Tight
- B-3.14. Type 6—Submersible
- B-3.15. Type 6P—Prolonged Submersible
- B-3.16. Type 7—(A, B, C, or D) Hazardous Locations—Class I Air Break
- B-3.17. Type 8—(A, B, C, or D) Hazardous Locations—Class I Oil Immersed
- B-3.18. Type 9—(E, F, or G) Hazardous Locations—Class II
- B-3.19. Type 10—Mine Safety and Health Administration (MSHA) Explosionproof
- B-3.20. Type 11—Corrosion-Resistant and Dripproof Oil-immersed-Indoor
- B-3.21. Type 12—Industrial Use
- B-3.22. Type 12K—Industrial Use, with Knockouts
- B-3.23. Type 13—Oil Tight and Dust Tight Indoor
- Appendix B-4: Hydraulic Data
- Appendix B-5: Selected Conversion Factors
- Acronym List
- Glossary (1/2)
- Glossary (2/2)
- Index
Product information
- Title: Handbook of Fire and Explosion Protection Engineering Principles, 3rd Edition
- Author(s):
- Release date: May 2014
- Publisher(s): William Andrew
- ISBN: 9780323311441
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