APPENDIX H
CASE STUDY 1: MOTOR PLANT—CASTING KANBAN
Setting
This case is set in an electric motor manufacturing plant in the central United States. This plant produces a large variety of small electric motors. The case centers on controlling the inventory of stamped metal castings used in the production of the motors. The castings are made in a supplier plant located in Mexico, and they are shipped weekly in truckload quantities. The large variety of motors produced, combined with large fluctuations in customer demand, caused frequent stock outs, which resulted in missed delivery dates and line downtime. To combat the stock-out problems, the ...
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