
Lean Transformation # 1 • 137
Shortly aer I attended some Lean training, I came back all red up. We
had done the one-piece ow exercise, and it really reinforced and high-
lighted the problems associated with excess WIP. My engineering man-
ager and one of his team members had gone with me. We walked through
the small parts area in the plant with them and observed the chaos. I sug-
gested that we apply some of the training we just attended.
TABLE9.2
Overview of Value Added, Non-Value Added, and Required Non-Value Added in the
Deck Flipping Process
Transport Motion
Current State Cycle
Pop from mold and place on RNVA 60 motion 60
Move to hole cut/grind ...