Book description
In this classic text, Taiichi Ohno--inventor of the Toyota Production System and Lean manufacturing--shares the genius that sets him apart as one of the most disciplined and creative thinkers of our time. Combining his candid insights with a rigorous analysis of Toyota's attempts at Lean production, Ohno's book explains how Lean principles can improve any production endeavor. A historical and philosophical description of just-in-time and Lean manufacturing, this work is a must read for all students of human progress. On a more practical level, it continues to provide inspiration and instruction for those seeking to improve efficiency through the elimination of waste.
Table of contents
- Cover
- Half Title
- Title Page
- Copyright Page
- Table of Contents
- Publisher’s Foreword
- Preface to the English Edition
- A Comment on This Book
- A Note on Japanese Names
-
1 Starting from Need
- The Oil Crisis Opened Our Eyes
- Slow Growth Is Scary
- “Catch Up with America”
- Just-In-Time
- Using a Common-Sense Idea
- Give the Machine Intelligence
- The Power of Individual Skill and Teamwork
- Cost Reduction Is the Goal
- The Illusion of Japanese Industry
- Establishing a Production Flow
- Production Leveling
- In the Beginning, There Was Need
- A Revolution in Consciousness Is Indispensable
-
2 Evolution of the Toyota Production System
- Repeating Why Five Times
- Complete Analysis of Waste
- My Plant-First Principle
- Writing the Standard Work Sheet Yourself
- Teamwork Is Everything
- The Skill of Passing the Baton
- An Idea from the U.S. Supermarket
- What Is Kanban?
- Incorrect Use Causes Problems
- The Talent and Courage to Rethink What We Call Common Sense
- Establishing the Flow Is the Basic Condition
- Use Your Authority to Encourage Them
- Mountains Should Be Low and Valleys Should Be Shallow
- Challenge to Production Leveling
- Production Leveling and Market Diversification
- Kanban Accelerates Improvements
- Carrying Carts as Kanban
- The Elastic Nature of Kanban
-
3 Further Development
- An Autonomic Nervous System in the Business Organization
- Provide Necessary Information When Needed
- The Toyota-Style Information System
- Fine Adjustment
- Coping with Changes
- What Is True Economy?
- Re-Examining the Wrongs of Waste
- Generate Excess Capacity
- The Significance of Understanding
- Utilizing the Full Work System
- Do Not Make a False Show
- Required Numbers Are All-Important
- The Tortoise and the Hare
- Take Good Care of Old Equipment
- Look Straight at the Reality
- 0.1 Worker Is Still One Worker
- Management by Ninjutsu
- In an Art Form, Action Is Required
- Advocating Profit-Making Industrial Engineering
- Surviving the Slow-Growth Economy
-
4 Genealogy of the Toyota Production System
- A Global World Around Us
- Two Extraordinary Characters
- Learning from the Unyielding Spirit
- Toyotaism with a Scientific and Rational Nature
- Provide Good Equipment Even If the Factory Is Simple
- Pursuit of a Japanese-Style Production Technique
- Making Products That Have Value
- A Chessplayer’s View
- In Search of Something Japanese
- Witnessing a Dialectic Evolution
- 5 The True Intention of the Ford System
- 6 Surviving the Low-Growth Period
- Postscript to the Original Japanese Edition
- Glossary of Major Terms
- Editor’s Notes
- About the Author
- Index
Product information
- Title: Toyota Production System
- Author(s):
- Release date: December 2019
- Publisher(s): Productivity Press
- ISBN: 9781000056488
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