Appendix B

Model answers

B.1 Practical exercise 1

Tools at various levels

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B.1.1 Opportunities

The following top level opportunities were identified for the PS plant:

• No process automation tools (PLC and SCADA) are used, all manufacturing is done manually.

• Batch processes are controlled manually.

• Scales are not integrated to any system, leading to duplicate data capturing.

• Security process is not integrated with anything.

• No integrated maintenance system in place (spares, resource planning, etc.).

• No historical real-time process data is available for analysis and optimization studies.

• QTL results are not available electronically ...

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