book

Engineering Design and Graphics with SolidWorks® 2016

by James D. Bethune

August 2016

Intermediate to advanced

784 pages

21h 26m

English

Peachpit Press

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Download Instructor Resources from the Instructor Resource CenterAcknowledgments
1-1 Introduction1-2 Starting a New DrawingTo Start a New DrawingTo Select a Drawing Plane1-3 SolidWorks Colors1-4 Creating a Fully Defined CircleTo Change an Existing DimensionFully Defined Entities1-5 UnitsTo Change Units1-6 RectangleTo Sketch a RectangleTo Exit the Sketch ModeTo Reenter the Sketch Mode1-7 Moving Around the Drawing ScreenTo Zoom the LineTo Move the LineTo Reorientate the Line1-8 OrientationTo Return to the Top View Orientation – View SelectorTo Return to the Top View Orientation – Top ViewTo Return to the Top View Orientation – Orientation Triad1-9 Sample Problem SP1-1To Fix a Line in PlaceSketch Relations1-10 Creating 3D ModelsTo Create a 3D Model1-11 Saving a DocumentTo Save a Document1-12 Lines and Angles – Sample Problem SP1-21-13 HolesTo Create a HoleChapter ProjectsProject 1-1:
2-1 Introduction2-2 Mouse Gestures and the S KeyMouse GesturesS Key2-3 OriginsTo Show the Origin2-4 CircleTo Sketch a CircleTo Sketch a Perimeter Circle Using Three PointsTo Sketch a Perimeter Circle Tangent to Three Lines2-5 RectangleTo Sketch a Center RectangleTo Sketch a 3 Point Corner RectangleTo Sketch a 3 Point Center RectangleTo Sketch a Parallelogram2-6 SlotsTo Draw a Straight SlotTo Draw a Centerpoint Straight SlotTo Draw a 3 Point Arc SlotTo Draw a Centerpoint Arc Slot2-7 Perimeter CircleTo Draw a Perimeter Circle2-8 ArcsTo Draw a Centerpoint ArcTo Draw a Tangent ArcTo Draw a 3 Point Arc2-9 PolygonsTo Draw a Hexagon2-10 SplineTo Draw a SplineTo Edit a Spline2-11 EllipseTo Draw an EllipseTo Draw a Partial EllipseTo Draw a ParabolaConic SectionTo Draw a Conic2-12 Fillets and ChamfersTo Draw a FilletTo Draw a Chamfer2-13 Sketch TextTo Add TextTo Change the Font and Size of Text2-14 Point2-15 Trim EntitiesTo Use Trim Entities2-16 Extend EntitiesTo Extend Entities in a Sketch2-17 Offset EntitiesTo Draw an Offset Line2-18 Mirror Entities2-19 Linear Sketch PatternTo Create a Linear Sketch Pattern2-20 Circular Sketch PatternTo Create a Circular Sketch Pattern2-21 Move EntitiesTo Move an Entity2-22 Copy EntitiesTo Copy an Entity2-23 Rotate EntitiesTo Rotate an Entity2-24 Scale EntitiesTo Create a Scale Entity2-25 Stretch EntitiesTo Stretch an Entity2-26 Split EntitiesTo Use the Split Entities Tool2-27 Jog LinesTo Use the Jog Line Tool2-28 CenterlineTo Use the Centerline Tool2-29 Sample Problem SP2-12-30 Sample Problem SP2-22-31 Sample Problem SP2-3Chapter ProjectsProject 2-1:Project 2-2:
3-1 Introduction3-2 Extruded Boss/BaseTo Use the Extruded Boss/Base ToolTo Create Inward Draft SidesTo Create an Outward Draft3-3 Sample Problem SP3-13-4 Extruded Cut3-5 Hole Wizard3-6 A Second Method of Creating a Hole3-7 Blind HolesTo Create a Blind Hole – InchesTo Create a Blind Hole – Metric3-8 FilletTo Create a Fillet with a Variable RadiusTo Create a Fillet Using the Face Fillet OptionTo Create a Fillet Using the Full Round Fillet Option3-9 ChamferTo Define a Chamfer Using an Angle and a DistanceTo Define a Chamfer Using Two DistancesTo Define a Vertex Chamfer3-10 Revolved Boss/Base3-11 Revolved Cut3-12 Reference PlanesTo Create a Reference Plane3-13 Lofted Boss/Base3-14 Shell3-15 Swept Boss/Base3-16 Draft3-17 Linear Sketch Pattern3-18 Circular Sketch Pattern3-19 Mirror3-20 Helix Curves and SpringsTo Draw a HelixTo Draw a Spring from the Given Helix3-21 Compression SpringsTo Create Ground Ends3-22 Torsional SpringsTo Draw a Torsional Spring3-23 Extension SpringsTo Draw an Extension Spring3-24 WrapTo Create Debossed Text3-25 Editing FeaturesTo Edit the HoleTo Edit the Cutout3-26 Sample Problem SP3-2To Draw a CylinderTo Create a Slanted Surface on the CylinderTo Add the Vertical SlotTo Add the Ø8 Hole3-27 Sample Problem SP3-33-28 Curve Driven PatternsTo Use the Curve Driven Pattern Tool – Example 1To Use the Curve Driven Pattern Tool – Example 2Chapter ProjectsProject 3-1:Project 3-2:Project 3-3:Project 3-4:Project 3-5:Project 3-6:Project 3-7:Project 3-8:
4-1 Introduction4-2 Third- and First-Angle Projections4-3 Fundamentals of Orthographic ViewsNormal SurfacesHidden LinesPrecedence of LinesSlanted SurfacesCompound LinesOblique SurfacesRounded Surfaces4-4 Drawing Orthographic Views Using SolidWorksTo Move Orthographic ViewsTo Create Other Views4-5 Section Views4-6 Drawing a Section View Using SolidWorksTo Change the Style of a Section View4-7 Aligned Section Views4-8 Broken ViewsTo Create a Broken View4-9 Detail ViewsTo Draw a Detail View4-10 Auxiliary ViewsTo Draw an Auxiliary ViewChapter Projects
5-1 Introduction5-2 Starting an Assembly Drawing5-3 Move Component5-4 Rotate Component5-5 Mouse Gestures for Assembly Drawings5-6 MateTo Create the First AssemblyTo Create a Second AssemblyTo Create a Third Assembly5-7 Bottom-up Assemblies5-8 Creating an Exploded Isometric Assembly Drawing5-9 Creating an Exploded Isometric Drawing Using the Drawing Format5-10 Assembly Numbers5-11 Bill of Materials (BOM or Parts List)To Edit the BOMTo Add Columns to the BOMTo Change the Width of a ColumnTo Change the Width of Rows and ColumnsTo Change the BOM’s Font5-12 Title BlocksRevision LettersTo Edit a Title BlockRelease BlocksTolerance BlockApplication Block5-13 Animate Collapse5-14 Sample Problem 5-1: Creating the Rotator Assembly5-15 Using the SolidWorks Motion Study ToolMotion5-16 Editing a Part within an Assembly5-17 Interference Detection/Clearance VerificationInterference DetectionTo Detect an InterferenceTo Verify the ClearanceTo Remove the InterferenceTo Verify That a Clearance ExistsChapter ProjectsProject 5-1:Project 5-2:Project 5-3:Project 5-4:Project 5-6:Project 5-7:Project 5-8:Project 5-9:Project 5-10:Project 5-11:Project 5-12:Project 5-13:Project 5-14:Project 5-15Soma Cube PuzzleProject 5-16Project 5-17Slider Assembly – Millimeters
6-1 Introduction6-2 Thread TerminologyPitch6-3 Thread Callouts—ANSI Metric Units6-4 Thread Callouts—ANSI Unified6-5 Thread Representations6-6 Internal Threads—Inches6-7 Threaded Blind Holes—Inches6-8 Internal Threads—Metric6-9 Accessing the Design Library6-10 Thread Pitch6-11 Determining an External6-12 Smart Fasteners6-13 Determining an Internal Thread Length6-14 Set Screws6-15 Drawing a Threaded Hole6-16 Adding Set Screws to the CollarChapter ProjectsProject 6-1: MillimetersProject 6-2: MillimetersProject 6-3: InchesProject 6-4: InchesProject 6-5: Inches or MillimetersProject 6-6: MillimetersProject 6-7: MillimetersProject 6-8: MillimetersProject 6-9: Inches and MillimetersProject 6-10: MillimetersProject 6-11: MillimetersProject 6-12: Inches or MillimetersProject 6-13: InchesProject 6-14: MillimetersProject 6-15: MillimetersProject 6-16: MillimetersProject 6-17: Access ControllerProject 6-18: Grinding WheelProject 6-19: MillimetersProject 6-20: InchesProject 6-21: MillimetersProject 6-22: InchesProject 6-23: MillimetersProject 6-24: InchesProject 6-25: InchesProject 6-26: InchesProject 6-27: InchesProject 6-28: Inches

7-1 Introduction7-2 Terminology and Conventions—ANSISome Common TermsSome Dimensioning ConventionsSome Common Errors to Avoid7-3 Adding Dimensions to a DrawingControlling DimensionsDimensioning Short DistancesAutodimension ToolTo Create Baseline DimensionsTo Create Ordinate Dimensions7-4 Drawing Scale7-5 UnitsAligned DimensionsHole Dimensions7-6 Dimensioning Holes and FilletsDimensioning a Blind HoleDimensioning Hole Patterns7-7 Dimensioning Counterbored and Countersunk HolesCounterbored Hole with ThreadsTo Dimension Countersink HolesTo Dimension the Block7-8 Angular DimensionsTo Dimension an Evenly Spaced Hole Pattern7-9 Ordinate DimensionsTo Create Ordinate Dimensions7-10 Baseline DimensionsTo Create Baseline DimensionsHole Tables7-11 Locating Dimensions7-12 Fillets and Rounds7-13 Rounded Shapes—Internal7-14 Rounded Shapes—External7-15 Irregular Surfaces7-16 Polar Dimensions7-17 Chamfers7-18 Symbols and Abbreviations7-19 Symmetrical and Centerline Symbols7-20 Dimensioning to a Point7-21 Dimensioning Section Views7-22 Dimensioning Orthographic ViewsDimensions Using CenterlinesChapter ProjectsProject 7-1:Project 7-2:Project 7-3:Project 7-4:Project 7-5:Project 7-6:Project 7-7:
8-1 Introduction8-2 Direct Tolerance Methods8-3 Tolerance Expressions8-4 Understanding Plus and Minus Tolerances8-5 Creating Plus and Minus TolerancesTo Add Plus and Minus Symmetric Tolerances Using the Dimension Text Box8-6 Creating Limit Tolerances8-7 Creating Angular Tolerances8-8 Standard Tolerances8-9 Double Dimensioning8-10 Chain Dimensions and Baseline DimensionsBaseline Dimensions Created Using SolidWorks8-11 Tolerance StudiesCalculating the Maximum Length of ACalculating the Minimum Length of A8-12 Rectangular Dimensions8-13 Hole Locations8-14 Choosing a Shaft for a Toleranced HoleFor Linear Dimensions and Tolerances8-15 Sample Problem SP8-18-16 Sample Problem SP8-28-17 Nominal Sizes8-18 Standard Fits (Metric Values)Clearance FitsTransitional FitsInterference Fits8-19 Standard Fits (Inch Values)To Add a Fit Callout to a DrawingReading Fit Tables8-20 Preferred and Standard Sizes8-21 Surface Finishes8-22 Surface Control Symbols8-23 Applying Surface Control SymbolsTo Add a Lay Symbol to a Drawing8-24 Design ProblemsFloating ConditionFixed ConditionDesigning a Hole Given a Fastener Size8-25 Geometric Tolerances8-26 Tolerances of Form8-27 Flatness8-28 Straightness8-29 Straightness (RFS and MMC)8-30 Circularity8-31 Cylindricity8-32 Geometric Tolerances Using SolidWorks8-33 DatumsTo Add a Datum IndicatorTo Define a Perpendicular ToleranceTo Define a Straightness Value for Datum Surface A8-34 Tolerances of Orientation8-35 Perpendicularity8-36 Parallelism8-37 Angularity8-38 Profiles8-39 Runouts8-40 Positional Tolerances8-41 Creating Positional TolerancesTo Create the Positional Tolerance8-42 Virtual ConditionCalculating the Virtual Condition for a ShaftCalculating the Virtual Condition for a Hole8-43 Floating Fasteners8-44 Sample Problem SP8-38-45 Sample Problem SP8-48-46 Fixed Fasteners8-47 Sample Problem SP8-58-48 Design ProblemsChapter ProjectsProject 8-1:Project 8-2:Project 8-3:Project 8-4:Project 8-5:Project 8-6:Project 8-7:Project 8-8:Project 8-9:Project 8-10:Project 8-11:Project 8-12:Project 8-13:Project 8-14:Project 8-15:Project 8-16:Project 8-17:Project 8-18:Project 8-19:Project 8-20: InchesProject 8-21: MillimetersProject 8-22: InchesProject 8-23: MillimetersProject 8-24: MillimetersProject 8-25: InchesProject 8-26: MillimetersProject 8-27: InchesProject 8-28: MillimetersProject 8-29:Project 8-30:Project 8-31:Project 8-32:Project 8-33:Project 8-34:Project 8-35:Project 8-36:Project 8-37:Project 8-38:Project 8-39:Project 8-40:Project 8-41:Project 8-42:Project 8-43:Project 8-44:Project 8-45:Project 8-46:Project 8-47:Project 8-48:Project 8-49:Project 8-50:Project 8-51:Project 8-52:Project 8-53:Project 8-54:Project 8-55:
9-1 Introduction9-2 Sleeve BearingsTo Draw a Sleeve BearingTo Use a Sleeve Bearing in an Assembly Drawing9-3 Bearings from the Toolbox9-4 Ball Bearings9-5 Fits and Tolerances for Bearings9-6 Fits—Inches9-7 Clearance Fits9-8 Hole Basis9-9 Shaft Basis9-10 Sample Problem SP9-19-11 Interference Fits9-12 Manufactured BearingsClearance for a Manufactured BearingTo Apply a Clearance Fit Tolerance Using SolidWorksInterference for a Manufactured BearingTo Apply an Interference Fit Tolerance Using SolidWorksUsing SolidWorks to Apply Standard Fit Tolerances to an9-13 Fit Tolerances—MillimetersChapter ProjectsProject 9-1: Clearance Fits—InchesProject 9-2: Clearance Fits—InchesProject 9-3: Clearance Fits—InchesProject 9-4: Clearance Fits—MillimetersProject 9-5: Interference Fits—InchesProject 9-6: Interference Fits—InchesProject 9-7: Locational Fits—InchesProject 9-8: Interference Fits—MillimetersProject 9-9: InchesProject 9-10: InchesProject 9-11: InchesProject 9-12: MillimetersProject 9-13: InchesProject 9-14: InchesProject 9-15 with the instruction
10-1 Introduction10-2 Gear Terminology10-3 Gear Formulas10-4 Creating Gears Using SolidWorksTo Create a Gear AssemblyTo Animate the Gears10-5 Gear Ratios10-6 Gears and BearingsTo Add Bearings10-7 Power Transmission—Shaft to Gear10-8 Set Screws and Gear HubsTo Add a Threaded Hole to the Gear’s Hub10-9 Keys, Keyseats, and GearsTo Define and Create Keyseats in GearsTo Return to the Assembly DrawingTo Define and Create a Parallel KeyTo Create a Keyseat in the ShaftTo Create the KeyseatTo Create the Arc-Shaped End of a Keyseat10-10 Sample Problem 10-1—Support PlatesTo Determine the Pitch DiameterTo Edit the Bill of Materials10-11 Rack and Pinion GearsTo Animate the Rack and Pinion10-12 Metric GearsTo Create a Metric GearChapter ProjectsProject 10-1: InchesProject 10-2: InchesProject 10-3: InchesProject 10-4: MillimetersProject 10-5: InchesProject 10-6: InchesProject 10-7: MillimetersProject 10-8: InchesProject 10-9: InchesProject 10-10: MillimetersProject 10-11: InchesProject 10-12: Inches—Design ProblemProject 10-13: Inches—Design ProblemProject 10-14: Millimeters—Design ProblemProject 10-15: InchesProject 10-16: Inches—Design ProblemProject 10-17: Millimeters—Design ProblemProject 10-18: Inches—Design ProblemProject 10-19: Millimeters—Design Problem
11-1 Introduction11-2 Belt and Pulley Standard SizesTo Draw a Belt and Pulley Assembly11-3 Pulleys and KeysTo Add a Keyway to a Pulley11-4 Multiple PulleysTo Create a Multi-Pulley Assembly11-5 Chains and SprocketsTo Create a Chain and Sprocket AssemblyTo Add Thickness and Width to the ChainChapter ProjectsProject 11-1: InchesProject 11-2: Inches—Design ProblemProject 11-3: Inches—Design ProblemProject 11-4: InchesProject 11-5: InchesProject 11-6: Inches
12-1 Introduction12-2 Base Circle12-3 Trace Point12-4 Dwell, Rise, and FallShape of the Rise and Fall LinesCam Direction12-5 Creating Cams in SolidWorksTo Access the Cam Tools12-6 Cam - Circular Setup Tab12-7 Cam - Circular Motion Tab12-8 Cam - Circular Creation Tab12-9 Hubs on CamsUsing the Cam - Circular Dialog Box to Create a HubUsing the Sketch and Features Tools to Create a HubTo Add a Threaded Hole to a Cam’s HubTo Add a Keyway to Cam12-10 Springs for CamsTo Draw a Spring12-11 Sample Problem SP12-1—Cams in AssembliesCreating an Orthographic Drawing and a Bill of MaterialsChapter ProjectProject 12-1: InchesProject 12-2: InchesProject 12-3: Design ProblemProject 12-4: MillimetersProject 12-5Project 12-6: Design ProblemProject 12-7: Design ProblemProject 12-8: Millimeters
13-1 Introduction13-2 Project 1: Milling Vise13-3 Project 2: Tenon Jig