6

Cutting Flat Surfaces

6.1   INTRODUCTION

Machining flat and contoured surfaces is performed with a single-point cutting tool during shaping for small- and medium-sized workpieces. For larger workpieces, a process called planing is used. For high production rate requirements, multipoint milling cutters are used in plain- and face-milling operations. Additionally, broaching is used for machining surfaces and internal contours to a high degree of surface quality.

6.2   SHAPING AND PLANING

Shaping and planing are machining by cutting processes that are used to produce flat and contoured surfaces. Their kinematics involves a reciprocating main (cutting) motion and an auxiliary feed motion. As shown in Figure 6.1, the cutting tool in shaping is ...

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