December 2023
Intermediate to advanced
272 pages
6h 34m
English
Content preview from Total Productive Maintenance, 2nd Edition
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18 TPM Case Study
Sticky Foil
Adebolaji Jobi-Taiwo, Adam Miller, Amelia Lopez, and Elizabeth A. Cudney
18.1 INTRODUCTION
The sticky foil defect occurs when the customer runs the product on their machines. The customer encounters a “tear out” where the sheet of foil rips or tears, causing production to stop. This defect primarily occurs because the foils stick together. The total cost of claims due to tear outs for the period considered for this project (October 1 to June 27) is approximately $326,655. The project’s main objective is to apply the Six Sigma philosophy and its DMAIC methodology to identify the cause of the variation in the manufacturing process and propose data-driven solutions that will eliminate ...
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