In one week, this REC Team reduced the changeover downtime on a carton former by 74%.
This chapter provides instructions for setting up and conducting a ReducedEffort Changeover Event. You will recognize a few of the steps in the REC process as elements of SMED.
The eight steps to ReducedEffort changeovers are:
Step 1: Video-Record the Changeover
Step 2: Prepare for the REC Event
Step 3: Watch, List, Draw, and Brainstorm
Step 4: Prioritize and Implement Ideas
Step 5: Move and Trash
Step 6: Choreograph
Step 7: Build the Timeline ...
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THE REC EVENT