book

Energy Efficient Manufacturing

by John W. Sutherland, David A. Dornfeld, Barbara S. Linke

August 2018

Intermediate to advanced

468 pages

13h 5m

English

Wiley-Scrivener

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1.1 Energy Use Implications1.2 Drivers and Solutions for Energy EfficiencyReferences
2.1 Unit Manufacturing Processes2.2 Life Cycle Inventory (LCI) of Unit Manufacturing Process2.3 Energy Consumption in Unit Manufacturing Process2.4 Operation Plan Relevance to Energy Consumption2.5 Energy Accounting in Unit Manufacturing Processes2.6 Processing Energy in Unit Manufacturing Process2.7 Energy Reduction OpportunitiesReferences
3.1 Steel3.2 Aluminum3.3 Titanium3.4 PolymersReferences
4.1 Incremental Forming4.2 Surface Microtexturing4.3 Summary4.4 AcknowledgementReferences
5.1 Overview5.2 Plant and Workstation Levels5.3 Operation Level5.4 Process Optimization for Energy Consumption5.5 ConclusionsReference
6.1 Introduction6.2 Energy EfficiencyAcknowledgmentsReferences

7.1 Introduction7.2 Surface Treatment Techniques7.3 Coating Operations7.4 Tribology7.5 Evolving Technologies7.6 Micro Manufacturing7.7 ConclusionsReferences
8.1 Introduction8.2 Sustainability in Joining8.3 Taxonomy8.4 Data Sources8.5 Efficiency of Joining Equipment8.6 Efficiency of Joining Processes8.7 Process Selection8.8 Efficiency of Joining Facilities8.9 Case StudiesReference
9.1 Introduction9.2 Power Measurement9.3 Characterizing the Power Demand9.4 Energy Model9.5 Life Cycle Energy Analysis of Production Equipment9.6 Energy Reduction Strategies9.7 Additional Life Cycle Impacts of Energy Reduction Strategies9.8 SummaryReferences
10.1 Introduction to Assembly Systems & Operations10.2 Fundamentals of Assembly Operations10.3 Characterizing Assembly System Energy Consumption10.4 Direct Energy Considerations of Assembly Joining Processes10.5 Assembly System Energy Metrics10.6 Case Study: Heavy Duty Truck Assembly10.7 Future of Energy Efficient Assembly OperationsReferences
11.1 Introduction11.2 Auxiliary Industrial Energy Consumptions11.3 Industrial Practices on Energy Assessment and Energy Efficiency Improvement11.4 Energy Management and Its Enhancement Approaches11.5 ConclusionsReferences
12.1 Introduction12.2 The Basics of Process Planning12.3 Energy Efficient Process Planning12.4 Case Study12.5 ConclusionsReference
13.1 Introduction13.2 A Brief Introduction to Scheduling13.3 Objective Functions for Energy Efficiency13.4 An Integer Linear Program for Scheduling an Energy-Efficient Flow Shop13.5 Conclusion and Additional ReadingReferences
14.1 Supply Chain Management14.2 Supply Chain Structure14.3 Supply Chain Processes14.4 Supply Chain Management Components14.5 ConclusionReferencesEndnotes
15.1 Introduction15.2 Reference Framework for Selection of Energy Efficiency Projects15.3 Common Energy Efficiency Opportunities15.4 Stakeholders15.5 ConclusionsReferences
16.1 Energy Efficiency: A Macro Perspective16.2 The Basics of Energy Efficiency16.3 Limitations of Energy Efficiency16.4 Energy Effectiveness16.5 Summary16.6 AcknowledgmentsReferences

Content preview from Energy Efficient Manufacturing

Dedication

In March 2016, our good friend and mentor Professor David A. Dornfeld passed away. Dave was a constant source of inspiration and was always ready with a kind word and helpful suggestions. He was a passionate teacher and innovative researcher who made pioneering contributions to the fields of precision and sustainable manufacturing. Dave’s good natured personality, irrepressible humor, and intelligence elevated every meeting and conference he attended. He was active in many societies and received numerous honors. Dave was very inclusive and promoted talent where he saw it. His legacy is the many students, post-docs, and colleagues who benefitted from his excellent support, guidance, and advice.

We will miss you Dave!

John W. SutherlandWest Lafayette, IN

Barbara S. LinkeDavis, CA

June 2018