book

Machine Design

by U. C. Jindal

May 2010

Intermediate to advanced

451 pages

25h 5m

English

Pearson India

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1-1 - Introduction1-2 - Conceptual Design1-3 - Analysis1-4 - Factor of Safety1-5 - Product Liability1-6 - Preliminary Design1-7 - Computer Graphics and Computer Aided Design1-8 - Tolerances1-9 - Breakeven Point1-10 - System Evaluation1-11 - Units
2-1 - Introduction2-2 - Carbon Steels2-3 - IS Designation of Low and Medium Alloy Steels2-4 - Iron–Carbon Equilibrium Diagram2-5 - Effect of Alloying Elements in Steels2-6 - Stainless Steels2-7 - Cast Steel2-8 - Wrought Steel2-9 - Cold-Rolled Steel2-10 - Tool Steels2-11 - Cast Irons2-12 - Copper and its Alloy2-13 - Aluminium and its Alloys2-14 - Titanium2-15 - Magnesium2-16 - Bearing Alloys2-17 - Superalloys2-18 - Forming Tools2-19 - High-Speed Cutting Tools2-20 - Plastics

3-1 - Introduction3-2 - Normal and Shear Stresses3-3 - Stress Concentration in Members Under Axial Force3-4 - Factor of Safety3-5 - Composite Bar3-6 - Principal Stresses and Strains3-7 - Thin Shells3-8 - Thick Shells3-9 - Hub and Shaft Assembly3-10 - Shear Force and Bending Moment Diagrams3-11 - Theory of Simple Bending3-12 - Combined Bending and Direct Stresses3-13 - Deflection in Beams3-14 - Torsion3-15 - Theories of Failure3-16 - Rotating Rings and Discs3-17 - Bending of Curved Bars
4-1 - Introduction4-2 - Design for Machining4-3 - Design of Castings4-4 - Design of Forgings4-5 - Design of Weldments4-6 - Tolerances4-7 - Basis for Limit Systems4-8 - IS System for Limits and Fits4-9 - Types of Industrial Fits4-10 - Surface Finish
5-1 - Introduction5-2 - Stress in Pressure Vessels5-3 - Stress Analysis5-4 - Failure Theory5-5 - Failure in Pressure Vessels5-6 - Loadings5-7 - Different Classes of Stress5-8 - Special Problems5-9 - Relative Thicknesses of Walls5-10 - Vibrations in Vessels5-11 - Thermal Stresses in Vessels5-12 - Discontinuity Stresses5-13 - Fatigue Failure5-14 - Different Types of Circular Heads5-15 - Thick Shells5-16 - Gasketed Joints5-17 - Vessel Supports5-18 - Wind and Seismic Forces
6-1 - Introduction6-2 - Bell Crank Lever6-3 - Lever Safety Valve of a Boiler6-4 - Cranked Lever6-5 - Hand Lever6-6 - Foot Lever6-7 - Rocker Arm
7-1 - Introduction7-2 - Euler's Theory of Buckling for Long Columns7-3 - Limitations of Euler's Theory of Buckling7-4 - Rankine–Gordon Formula7-5 - Johnson's Parabolic Formula7-6 - Eccentric Loading of Long Columns7-7 - Perry's Formula7-8 - Lateral Loading of Struts7-9 - Design of Push Rod7-10 - Piston Rod in Steam Engine
8-1 - Introduction8-2 - Stresses Developed in Wire Section of a Helical Spring8-3 - Axial Deflection in Helical Spring8-4 - Extension Springs8-5 - Stresses in a Hook of Helical Spring8-6 - Compression Springs8-7 - Stability of Compression Spring8-8 - Spring Materials8-9 - Design of Helical Spring Against Static Load8-10 - Helical Coil Torsion Springs8-11 - Carriage/Leaf Springs8-12 - Nipping of Leaves8-13 - Spring Surge8-14 - Fatigue Loading of a Spring
9-1 - Introduction9-2 - ISO Metric Threads9-3 - Bolt Strength9-4 - Nuts9-5 - Washers9-6 - Bolts of Uniform Strength9-7 - Eye Bolts9-8 - Initial Tightening Torque on Nut9-9 - Threaded Fasteners Joint9-10 - Manufacturing Methods for Screws9-11 - Different types of Screws9-12 - Eccentric Load of Bolts in Bending9-13 - Fluctuating Loads on Bolted Assembly
10-1 - Introduction10-2 - Pipe Design10-3 - Threaded Pipe Joints10-4 - Standard Pipe Threads10-5 - Socket and Spigot Joint10-6 - Expansion Joints10-7 - Flanges Joined with Pipes10-8 - Pipe Joints for High Fluid Pressures10-9 - Class-B Pipe Joints10-10 - Square Flange Pipe Joint10-11 - Circular Flange Pipes
11-1 - Introduction11-2 - Process of Riveting11-3 - Types of Rivet Heads11-4 - Types of Riveted Joints11-5 - Caulking and Fullering11-6 - Double-Cover Butt Joint11-7 - Multiple Riveted Joints11-8 - Riveted Joints of Uniform Strength11-9 - Eccentric Loading of Rivets11-10 - Riveted Joints in Boiler Drums
12-1 - Introduction12-2 - Welding Processes12-3 - Types of Welded Joints12-4 - Planes of Maximum Shear Stress in Fillet Welds12-5 - Strength of Welded Joints12-6 - Welded Joints Subjected to Twisting Moment12-7 - Welded Joints Subjected to Bending Moment12-8 - Fatigue Loading of Welded Joints
13-1 - Introduction13-2 - Socket and Spigot Joint13-3 - Sleeve and Cotter Joint13-4 - Gib and Cotter Joint13-5 - Cotter in Foundation Bolt13-6 - Knuckle Joint
14-1 - Introduction14-2 - Keys and Keyways14-3 - Design of Keys and Keyways14-4 - Splines14-5 - Special-Purpose Keys14-6 - Couplings14-7 - Sleeve or Muff Coupling14-8 - Clamp Coupling14-9 - Protected-Type Rigid Flange Coupling14-10 - Marine-Flange Coupling14-11 - Flexible Coupling (Bush-Pin Type)14-12 - Special-Purpose Couplings
15-1 - Introduction15-2 - Axial Location of Rotating Elements on Shaft15-3 - Guidelines for Shaft Design15-4 - Shaft Materials15-5 - ASME Code15-6 - Shaft Design15-7 - Shaft Under Fatigue Loading
16-1 - Introduction16-2 - Different Types of Power Screw Threads16-3 - Mechanics of the Power Screw16-4 - Bench Vice16-5 - Lead Screw of a Lathe16-6 - Crosshead Lead Screw16-7 - Ball Screw16-8 - Stresses in a Power Screw16-9 - Screw Clamp16-10 - Flypress
17-1 - Introduction17-2 - Hydrodynamic Bearing17-3 - Hydrostatic Bearing17-4 - Boundary Lubrication17-5 - Viscosity17-6 - Petroff's Equation17-7 - Hydrodynamic Theory17-8 - Raimondi and Boyd Method17-9 - Temperature Rise17-10 - Stable Lubrication17-11 - Viscous Flow Through a Rectangular Slot17-12 - Hydrostatic Step Bearing17-13 - Lubricants17-14 - Types of Bushing17-15 - Bearing Materials17-16 - Bearing Design
18-1 - Introduction18-2 - Failure of Rolling Bearing18-3 - Basic Dynamic Load Rating18-4 - Combined Radial and Thrust Loads18-5 - Load Distribution on Balls (Striebeck'S Equation)18-6 - Bearing Nomenclature18-7 - Different Types of Ball Bearings18-8 - Thrust Ball Bearings18-9 - Angular Contact Bearings18-10 - Roller Bearings18-11 - Bearings with Higher than 90 Per Cent Reliability18-12 - Load Factor18-13 - Guidelines for Selection of Bearings18-14 - Bearing Design for Cyclic Loads and Variable Speeds18-15 - Axial Location of Rolling Bearings
19-1 - Introduction19-2 - Fluctuation of Energy19-3 - Types of Flywheels19-4 - Stresses in Flywheel Rim and Arms19-5 - Stresses in Arms of a Flywheel
20-1 - Introduction20-2 - Types of Belt Drive20-3 - Belt Configurations20-4 - Mechanics of Belt Drive20-5 - Condition for Maximum Power Transmission20-6 - Service Factor20-7 - Length of Belts20-8 - Adjustment of Initial Tension in Belt20-9 - Dunlop Flat Belts20-10 - Types of Belting
21-1 - Introduction21-2 - Timing Belt21-3 - Types of V-Belts21-4 - Selection of a Standard V-Belt
22-1 - Introduction22-2 - Principle of Operation of Friction Clutches22-3 - Clutch Materials22-4 - Friction Lining Materials22-5 - Single-Plate Disc Clutch22-6 - Multi-Disc Clutch22-7 - Cone Clutch22-8 - Centrifugal Clutch22-9 - Selection of Clutches22-10 - Types of Clutches and their Applications
23-1 - Introduction23-2 - Brake Drum of a Hoisting Machinery23-3 - Band Brakes23-4 - Pivoted, External Shoe Drum Brake23-5 - Double-Long Shoe Pivoted Brake23-6 - Internal Expanding Shoe Brake23-7 - Short Shoe Block Brake23-8 - Double-Block Brakes23-9 - Block Brake—Design Procedure23-10 - Different Types of Brakes and Applications23-11 - Caliper Disc Brake
24-1 - Introduction24-2 - Length of Rope24-3 - Designation of Wire Rope24-4 - Factor of Safety24-5 - Stresses in Hoisting Wire Ropes
25-1 - Introduction25-2 - Principle of Transmission and Conjugate Action25-3 - Gear Materials25-4 - Spur Gears25-5 - Types of Gear Teeth25-6 - Beam Strength of Spur Gear Tooth25-7 - Effective Tooth Load25-8 - Contact Stress and Surface Durability25-9 - Professor Spotts's Equation
26-1 - Introduction26-2 - Parameters of a Helical Gear26-3 - Virtual Number of Teeth on Helical Gears26-4 - Force Components on a Tooth of Helical Gear26-5 - Different Strengths of Helical Gear Tooth
27-1 - Introduction27-2 - Bevel Gear Basic Rack27-3 - Spiral Bevel Gears27-4 - Virtual Number of Teeth27-5 - Force Analysis of Bevel Gears27-6 - Beam Strength of Bevel Gear Tooth27-7 - Wear Strength of Bevel Gear Tooth27-8 - Effective Tooth Load on Bevel Gear27-9 - Spotts's Equation for Dynamic Tooth Load
28-1 - Introduction28-2 - Parameters of Worm Gear Set28-3 - Worm Gear Proportions28-4 - Force Analysis in Worm and Wheel Set28-5 - Effect of Rubbing Velocity on Friction in Worm Wheel Drive28-6 - Materials28-7 - Temperature Rise of Lubricating Oil28-8 - Beam and Wear Strengths of Worm Wheel Set
29-1 - Introduction29-2 - Resistances to Vehicle Motion29-3 - Types of Gearboxes29-4 - Sliding-Mesh Gearbox29-5 - Constant-Mesh Gearbox29-6 - Synchromesh Gearbox29-7 - Epicyclic Gearbox29-8 - Wilson Gearbox29-9 - Overdrive29-10 - Five-Speed Sliding Mesh Gearbox
30-1 - Introduction30-2 - Different Types of Chains30-3 - Roller Chain Drive30-4 - Polygonal Effect in Chain Drive30-5 - Service Factor30-6 - Chain Selection
31-1 - Introduction31-2 - Gasket31-3 - Gasketed Joints31-4 - Gasket Materials and Contact Facings31-5 - Stiffness of Members of Gasketed Joints31-6 - Sealants31-7 - End-Face Seals31-8 - Radial Seals31-9 - Split-Ring Seals31-10 - Diaphragm Seal31-11 - Labyrinth Seals31-12 - Packings
I - Parts of an IC EngineII - Crankshaft DesignIII - Design of Crane Hook and Thrust BearingIV - Screw ClampV - Design of a High-Speed HoistVI - Impeller of a Centrifugal Pump

Content preview from Machine Design

PART VII: CASE STUDIES

CASE I: PARTS OF AN IC ENGINE

INTRODUCTION

An IC engine is an important prime mover for the development of power used for driving vehicles, generators, trucks, tractors, locomotives, and earth moving machines like bull dozers, shovels, dumpers, draglines, etc. The size of the engine depends upon the requirement of power. For example, the parts of an IC engine of a small car are much lighter than the parts of an IC engine of a bulldozer. An IC engine unit is made of the following components: cylinder block, cylinder head, cylinder liner, piston, connecting rod, rocker arm, push rod, camshaft, crankshaft, etc. The design of a cylinder block and cylinder head is beyond of the scope of this book. Design of a rocker arm is ...