Book description
Process Plant Layout, Second Edition, explains the methodologies used by professional designers to layout process equipment and pipework, plots, plants, sites, and their corresponding environmental features in a safe, economical way. It is supported with tables of separation distances, rules of thumb, and codes of practice and standards.
The book includes more than seventy-five case studies on what can go wrong when layout is not properly considered. Sean Moran has thoroughly rewritten and re-illustrated this book to reflect advances in technology and best practices, for example, changes in how designers balance layout density with cost, operability, and safety considerations.
The content covers the ‘why’ underlying process design company guidelines, providing a firm foundation for career growth for process design engineers. It is ideal for process plant designers in contracting, consultancy, and for operating companies at all stages of their careers, and is also of importance for operations and maintenance staff involved with a new build, guiding them through plot plan reviews.
- Based on interviews with over 200 professional process plant designers
- Explains multiple plant layout methodologies used by professional process engineers, piping engineers, and process architects
- Includes advice on how to choose and use the latest CAD tools for plant layout
- Ensures that all methodologies integrate to comply with worldwide risk management legislation
Table of contents
- Cover image
- Title page
- Table of Contents
- Copyright
- Dedication
- Acknowledgments
-
Part I: General Principles
- Chapter 1. Introduction
-
Chapter 2. The Discipline of Layout in Context
- Abstract
- 2.1 General
- 2.2 Abbreviations/Legislation and Standards/Terminology
- 2.3 The Importance of Layout
- 2.4 General Design Considerations in Layout
- 2.5 Project Deliverables
- 2.6 Layout and the Law
- 2.7 Parties to the Design Process
- 2.8 Liaison Between Disciplines
- 2.9 Liaison Outside the Design Team
- 2.10 Relation of Layout to Other Activities
- 2.11 Layout and Project Planning Control
-
Chapter 3. Site Layout Principles
- Abstract
- 3.1 General
- 3.2 Abbreviations/Legislation, Standards and Codes of Practice/Terminology
- 3.3 Design Considerations
- 3.4 Segregation
- 3.5 Emergencies
- 3.6 Central Facilities
- 3.7 Pollution Abatement
- 3.8 Transportation
- 3.9 Security
- 3.10 Environmental Aspects
- 3.11 Geographical Factors
- 3.12 Site Selection
- Further Reading
-
Chapter 4. Plot Layout Principles
- Abstract
- 4.1 General
- 4.2 Abbreviations/Standards and Codes/Terminology
- 4.3 Process Considerations
- 4.4 Economic Considerations
- 4.5 Operational Considerations
- 4.6 Maintenance Considerations
- 4.7 Safety and Emergency Considerations
- 4.8 Construction Considerations
- 4.9 Appearance
- 4.10 Future Expansion
- 4.11 Considerations for Solids Handling Plant
- 4.12 Plot Buildings
- 4.13 Forming Plots
- 4.14 Plot Layout Rules of Thumb
- Further Reading
-
Chapter 5. Planning of Layout Activities
- Abstract
- 5.1 General
- 5.2 Abbreviations/Standards and Codes of Practice/Terminology
- 5.3 The Project Life Cycle
- 5.4 The Organization of Conceptual Design
- 5.5 The Organization of Front End Engineering Design
- 5.6 The Organization of Detailed Design
- 5.7 The Organization of Design for Construction
- 5.8 The Organization of Post Construction Design
- Chapter 6. Methods for Layout, Conception, and Development
- Chapter 7. Layout Analogues and Visual Aids
- Chapter 8. Hazard Assessment of Plant Layout
-
Part II: Detailed Site and Plot Layout
- Chapter 9. Transportation
-
Chapter 10. Bulk Fluid Storage
- Abstract
- 10.1 General
- 10.2 Abbreviations/Standards and Codes/Terminology
- 10.3 Design Considerations
- 10.4 Location
- 10.5 Tank Size
- 10.6 Tank Spacings
- 10.7 Bund Areas
- 10.8 Bund and Tank Construction
- 10.9 Pipes and Pumps
- 10.10 Access Within Bunds
- 10.11 Loading Areas
- 10.12 Outdoor Drum Storage
- 10.13 Case Studies
- Chapter 11. Bulk Solids Storage
- Chapter 12. Warehouse Storage
-
Chapter 13. Pollution Control
- Abstract
- 13.1 General
- 13.2 Abbreviations/Standards and Codes/Terminology
- 13.3 Design Considerations
- 13.4 Types of Pollution Control Technology
- 13.5 Location
- 13.6 Spacing
- 13.7 Arrangement
- 13.8 Support
- 13.9 Platforms
- 13.10 Maintenance
- 13.11 Piping
- 13.12 Instrumentation
- 13.13 Miscellaneous
- 13.14 Case Studies
- Chapter 14. Utilities I: General
- Chapter 15. Utilities II: Water and Steam
- Chapter 16. Central Services
- Chapter 17. Construction and Layout
-
Chapter 18. Details of Plot Layout
- Abstract
- 18.1 General
- 18.2 Abbreviations/Standards and Codes/Terminology
- 18.3 Choice of Plant Structure
- 18.4 Economic Savings
- 18.5 Safety Details
- 18.6 Operational Requirements
- 18.7 Maintenance Requirements
- 18.8 Firefighting and Escape
- 18.9 Appearance
- 18.10 Control Room
- 18.11 Other Personnel Buildings
- 18.12 Case Studies
- Further Reading
-
Chapter 19. Layout Within Buildings
- Abstract
- 19.1 General
- 19.2 Abbreviations/Standards and Codes/Terminology
- 19.3 Optimum Equipment Arrangements
- 19.4 Operational and Emergency Arrangements
- 19.5 Piping and Cabling
- 19.6 Ducting and Headroom
- 19.7 Maintenance
- 19.8 Planning Pipes, Ducts, and Equipment Removal
- 19.9 Safety in Buildings
- 19.10 Illumination and Appearance
- 19.11 Case Studies
- Further Reading
-
Part III: Detailed Layout of Equipment
- Chapter 20. Tanks and Drums
-
Chapter 21. Furnaces and Fired Equipment
- Abstract
- 21.1 General
- 21.2 Abbreviations/Standards and Codes/Terminology
- 21.3 Design Considerations
- 21.4 Types of Fired Equipment
- 21.5 Location
- 21.6 Spacing
- 21.7 Arrangement
- 21.8 Support
- 21.9 Platforms
- 21.10 Maintenance
- 21.11 Piping
- 21.12 Nozzles
- 21.13 Instrumentation
- 21.14 Miscellaneous
- 21.15 Case Studies
- Further Reading
-
Chapter 22. Distillation Columns and Towers
- Abstract
- 22.1 General
- 22.2 Abbreviations/Standards and Codes/Terminology
- 22.3 Design Considerations
- 22.4 Types of Towers
- 22.5 Location
- 22.6 Spacing
- 22.7 Arrangement
- 22.8 Support
- 22.9 Platforms
- 22.10 Maintenance
- 22.11 Piping
- 22.12 Nozzles
- 22.13 Instrumentation
- 22.14 Miscellaneous
- 22.15 Case Studies
- Further Reading
- Chapter 23. Heat Exchangers
-
Chapter 24. Reactors
- Abstract
- 24.1 General
- 24.2 Abbreviations/Standards and Codes/Terminology
- 24.3 Design Considerations
- 24.4 Types of Reactor
- 24.5 Location
- 24.6 Arrangement
- 24.7 Support
- 24.8 Platforms
- 24.9 Maintenance
- 24.10 Piping
- 24.11 Nozzles
- 24.12 Instrumentation
- 24.13 Miscellaneous
- 24.14 Case Studies
- Further Reading
- Chapter 25. Mixers
- Chapter 26. Filters
- Chapter 27. Centrifuges
- Chapter 28. Solids Handling Plant
- Chapter 29. Dryers
- Chapter 30. Filling and Packaging
- Part IV: Detailed Layout: Materials Transfer Systems
- Part V: Detailed Layout: Other
-
Part VI: Appendices
- Appendix A. CAD
- Appendix B. Hazard Assessment Calculations
- Appendix C. Plant Separation Tables
-
Appendix D. Variations on the Methodology
- D.1 General
- D.2 Alternative Approach 1: The Piping Engineer’s Methodology
- D.3 Alternative Approach 2: The CCPS Guidelines for Facility Selection and Layout
- D.4 Alternative Approach 3: Madden Method 1: Plant and Equipment Layout
- D.5 Alternative Approach 4: Madden Method 2: Piping Layout
- D.6 Alternative Approach 5: Madden Method 3: Layout Within Buildings
- D.7 Alternative Approach 6: Mecklenburgh’s “Manual Formalized Methods”
- D.8 Alternative Approach 7: Modified Mecklenburgh: General Plant Layout Method
- D.9 Alternative Approach 8: Oil and Gas Industry Practice
- D.10 Alternative Approach 9: The Process Architect’s Approach
- Appendix E. Masterplanning
- Appendix F. Conversion Factors for Older and “British” Units
- Appendix G. Consolidated Glossary
- Appendix H. Consolidated Codes and Standards
- Index
Product information
- Title: Process Plant Layout, 2nd Edition
- Author(s):
- Release date: November 2016
- Publisher(s): Butterworth-Heinemann
- ISBN: 9780128033562
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