Principle 6 

Build a Culture of Stopping to Identify Out-of-Standard Conditions and Build in Quality

Mr. Ohno used to say that no problem discovered when stopping the line should wait longer than tomorrow morning to be fixed. Because when making a car every minute we know we will have the same problem again tomorrow.

—Fujio Cho, President, Toyota Motor Corporation

Russ Scaffede was vice president of Powertrain for Toyota when it launched the first American powertrain plant to make engines in Georgetown, Kentucky, for the on-site assembly plant. He had worked decades for General Motors and had an excellent reputation as a manufacturing guy who could get things done and worked well with people. He was excited about the opportunity to work for ...

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