TPS was created with the main goal of reducing and eliminating waste (Muda in Japanese). A constant and thorough effort made possible the development of the tools that this cultural approach implemented, making it famous worldwide. There are seven different kinds of Muda in Toyota, but overproduction is seen as ‘the father of all Muda’, because it is a direct cause of all other kinds of waste (Figure 13.1).
Figure13.1 Seven kinds of waste
Overproduction creates more Muda because it raises the amount of stock in inventory, which in turn needs more transportation and operators, more areas for storage, longer pick times ...
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