July 2017
Intermediate to advanced
249 pages
6h 17m
English
Content preview from Lean Production Simplified, 3rd Edition
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Jidoka ◾ 127
How to Improve Human Reliability
We already discussed standardized work, visual management, and 5S as
ways to improve human reliability. There is another method.
Poka-Yoke
Poka means inadvertent error, and yoke means prevention. Poka-yoke means
implementing simple low-cost devices that either detect abnormal situations
before they occur, or once they occur, stop the line to prevent defects.
4
Shingo
was careful to distinguish between errors, which he felt were impossible to
avoid, and defects, which he believed could be entirely eliminated.
5,6
Common Errors
Poka-yokes reduce a worker’s physical and mental burden by eliminating the
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