108 • Warranty Claims Reduction
step. To be eective, they must be very detailed. Look for loops with no
clear escape route. Also check for contingency branches that have either
no clearly dened endpoint or no path back to the main production path.
ese may be signs of a poorly designed process.
Ishikawa diagrams (sometimes called cause- and- eect diagrams and
more commonly called shbone diagrams) were introduced by Kaoru
Ishikawa in the 1960s and show the causes of a specic eect. See
Appendix 3 for illustrations of Ishikawa diagrams before and aer their
use. Compare the basic steps of diagram construction and use the list
below with Appendix 3 to help you understand how it works. Here are the
basic steps to using the diagram:
1. W